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VadiK teachings Vadim Kotelnikov

Lean Production

Key Features

Vadim Kotelnikov, founder of 1000ventures - personal logo VadiK

Inventor Business e-Coach

Author Innoball

Founder Innompic Games icon

 

Kaizen Midset Lean Production Transitioning To a Lean Enterprise Core Competencies JIT Kaikaku 5 Elements of Lean Approach Kaizen Culture Key Features of Lean Production Lean vs. Traditional Measuring System Value Chain Management Canon Production System Best Kaizen Practices Leadershio Development KoRe 10 Tips Lean Enterprises: Key Features  

Lean is about doing more with less: less time, inventory, space, labor, and money. 

Lean manufacturing is about commitment to eliminating waste, simplifying procedures and speeding up production. The idea is to pull inventory through based on customer demand.

 

 

 

 

 

Policy Deployment

Policy deployment, also known as Hoshin Kanri, is a structured Lean management system that aligns an organization's long-term strategic goals with daily operations... More

Employee Involvement & Empowerment

– organizing workers by forming teams and giving them training and responsibility to do many specialized tasks, for housekeeping, quality inspection, minor equipment repair and rework; allowing also them time to meet to discuss → problems and find ways to improve the process

  Lean Enterprise: Policy Deployment

 

 

 

 

 

 

 

 

 

  • Employee Involvement and Empowerment organizing workers by forming teams and giving them training and responsibility to do many specialized tasks, for housekeeping, quality inspection, minor equipment repair and rework; allowing also them time to meet to discuss problems and find ways to improve the process

  • Reduced Setup Cost and Times (for semi-versatile machinery such as big stamping presses) from months to hours thus making small-lot production economically viable; achieved by organizing procedures, using carts, and training workers to do their own setups,

  • Small-Lot Production allowing higher flexibility and pull production (or just-in-time manufacturing)

  • Quality at the Source total quality management (TQM) and control; assigning workers, not inspectors, the responsibility to discover a defect and to immediately fix it; if the defect cannot be readily fixed, any worker can halt the entire line by pulling a cord (called jidoka)

  • Pull Production, or Just-In-Time (JIT) the method wherein the quantity of work performed at each stage of the process is dictated solely by the demand for materials from the immediate next stage; thus reducing waste and lead times, and eliminating inventory holding costs  >>>

  • Continuous Equipment Maintenance as pull production reduces inventories, equipment breakdowns must also be reduced; thus empowered operators are assigned primary responsibility for basic maintenance since they are in the best position do detect signs of malfunction

  • Multi- Skilled Workforce as employees are empowered to do many jobs, they must be provided with adequate training

  • Supplier Involvement the manufacturer treats its supplier as a long-term partners; they often must be trained in ways to reduce setup times, inventories, defects, machine breakdowns, etc. in order to enable them to take responsibility for delivering the best possible parts/services to the manufacturer in a timely manner.