Continuous Improvement Firm

 

Sustainable Growth:

Efficiency Improvement

Productivity Improvement

Improving Product Quality and Output per Worker

By: Vadim Kotelnikov

Founder, Ten3 Business e-Coach Inspiration and Innovation Unlimited!

 

 

 

"Production is not the application of tools to materials, but logic to work." ~ Peter Drucker

 

8 Best Practices of Successful Companies

  • Use techniques (like "process mapping" and "benchmarking") to achieve continuous improvement... More

Main Focus of Different Suggestion Systems

Competitive Strategies

Survival Strategies

Market Leadership Strategies

Functional improvements

Enterprise-wide Business Process Management.

... More

Two Components of Productivity

  1. Product quality

  2. Output per worker

The basic operating principle of the Continuous Improvement Firm (CIF) is that improvements in product quality often produce simultaneous reductions in cost.

 

Main Subjects for Suggestions in Japanese Companies

  • Improvements in machines and processes... More

Implementing Kaizen: 7 Conditions

 

 

Eight Attributes of Corporate Success

By Peters and Waterman

Benefits of Environmentally Sound Technologies (ESTs)

  • Increased staff motivation and productivity due to improved working conditions... More

Kaizen Mindset

  • Not a single day should go by without some kind of improvement being made somewhere in the company... More

Inspirational Business Plan: Successful Innovation

 

Targeted Market: "We know where most of the creativity, the innovation, the stuff that drives productivity lies – in the minds of those closest to the work." Jack Welch... More

Business Process Thinking

"Business process thinking is predicated upon the central belief that it is fundamentally the complex, cross-departmental, technology-enabled business process that create value for customers and shareholders."

This predication assumes that every significant management activity should begin with an analysis of customers' needs and have, as an intrinsic objective, the shared understanding of the key business processes or organizational capabilities that are critical to satisfying those needs."3... More

Building Trust To Improve Productivity

Research indicates2 that there is a strong correlation between components of trust (such as communication effectiveness, conflict management, and rapport) and productivity. Cultural differences play a key role in the creation of trust, since trust is built in different ways, and means different things in different cultures... More

Quick and Easy Kaizen

Quick and easy Kaizen helps eliminate or reduce wastes, promotes personal growth of employees and the company, provides guidance for employees, and serves as a barometer of leadership. Each kaizen may be small, but the cumulative effect is tremendous.

The quick and easy kaizen process works as follows:

  1. The employee notices a problem or an opportunity for improvement... More

 Case in Point  Canon

The objectives of Canon Production System (CPS) are to manufacture better quality products at lower cost and deliver them faster. To achieve these goals, 9 wastes are to be eliminated... More

Three Stages of the Suggestion System

1. Encouragement. In the first stage, management should make every effort to help the workers provide suggestions, no matter how primitive, for the betterment of the worker's job and the workshop. This will help the workers look at the way they are doing their jobs... More

Lean Enterprise: 13 Tips

Deming's 14 Point's Plan for Total Quality Management (TQM)

Point 7: Institute modern methods of supervision. The emphasis of production supervisors must be to help people to do a better job. Improvement of quality will automatically improve productivity. Management must prepare to take immediate action on response from supervisors concerning problems such as inherited defects, lack of maintenance of machines, poor tools or fuzzy operational definitions... More

Areas Targeted by TQM in Japan

STRIDES Problem Solving Model

The STRIDES model was developed by the Quality Support Council of Fidelity Investments. This model provides employees in every part of the corporation with a common language and process for implementing Kaizen – a strategy of continuous improvement. As stated in Fidelity's Models for Quality Improvement, STRIDES is the approach to use "where the problem is more complex."... More

 Case in Point  Using the Best Practice at GE: The Trotter Scorecard

Many GE business units employ a tool called the Trotter Matrix to check on their use of best practices. The scorecard was developed by Lloyd Trotter, who ran the Electrical Distribution and Controls side at GE. He listed six desirable attributes for each of his plants and then scored each attribute... More

 Case in Point  GE: Lessons from Jack Welch

Jack Welch's goal was to make GE "the world's most competitive enterprise." "We now know where productivity – real and limitless productivity – comes from. It comes from challenged, empowered, excited, rewarded teams of people," he said. Welch knew that the current business environment requires an energized, energizing leader: "You've got to be live action all day. And you've got to be able to energize others. Your cannot be this thoughtful, in-the-corner-office guru. You cannot be a moderate, balanced, thoughtful, careful articulator of policy. You've got to be on the lunatic fringe."1... More

25 Lessons from Jack Welch

TPS-Lean Six Sigma

TPS-Lean Six Sigma is like a ‘turbo-charged’ Lean Six Sigma program.

TPS-Lean Six Sigma is a revolutionary, holistic concept. It actively has human capital embedded in Lean Six Sigma in a manner that not only stimulates commitment, integrity, work-life balance, passion, enjoyment at work and employee engagement but also stimulates individual and team learning in order to develop a motivated workforce and sustainable performance improvement and quality enhancement for the organization... More

 

 

 

Free Micro-course

10 slides

Kaizen

References:

  1. Jack Welch quoted in Washington

  2. "Building Trust Across Cultural Boundaries", Ira Asherman, John W. Bing, Ed.D., Lionel Laroche

  3. "Business Process Management is a Team Sport", Andrew Spanyi

  4. Continuous Improvement Firm (CIF), Vadim Kotelnikov

  5. Synergizing Value Chain, Vadim Kotelnikov

  6. Synergizing Business Processes, Vadim Kotelnikov

  7. 9 Waste Categories and 6 Guidelines of the Canon's Suggestion System

  8. 10 Commandments of Improvement, Gemba Kaizen

  9. Successful Implementation of Kaizen Strategy: 7 Conditions, Masaaki Imai

Business Processes

8 Rules for Quality Management

Enterprise-wide Business Process Management (EBPM)

8 Essential Principles of EBPM

4 Phases of IT/Business Alignment

Strategies of Market Leaders

Modern Manager

Management Function vs. Process Focus

Kaizen Mindset

Quick and Easy Kaizen

Lean Production

7 Principles of Toyota Production System (TPS)

5 Elements of Enabling a Lean Approach

Japanese-style Suggestion System